If China's Top-1000 succeeds on the scale that China is hoping for, U.S. industry will have to change its strategy to compete.
Even as my plane was landing in Jinan,
the capital of China's
heavily industrialized Shandong
province, I could see cranes. By the time I got to the city center I'd counted
76 more construction cranes along the way. There were probably more, but in the
city proper the smog was so thick I couldn't see any farther than the sidewalk.
When I visited, just a few weeks before last summer's Olympic extravaganza
kicked off, Shandong
had just been named to the Chinese EPA's "green blacklist" for its
terrible air quality. In the taxi, it struck me that these invisible cranes are
the real symbol of China's
paradoxical growth--an explosion of wealth and productivity partly obscured by
its own pollution. If gross domestic product continues to grow by just 7
percent a year, 85 percent of China
will be new by 2030. That's a tremendous, nearly unimaginable quantity of steel
and cement--and also energy and pollution.
Americans are smug about China's smog. But do we really
deserve such self-satisfaction? After all, one-fifth of the energy China uses is
directly exported to us in the form of goods. We get the deck chairs, the
ceramic plumbing fixtures, and the vinyl fake Hermès handbags; China gets the
smog. What's more, China
has to go out shopping for all that extra oil and energy. U.S. pundits often say China is competing with the United States
for energy supplies, but it's more accurate to call our relationship a
competitive collaboration, an undefined relationship with much at stake for the
economies, environments, and lifestyles of citizens of both countries.
We may not be able to ignore the smog, but we need to look
past it to the cranes, where the armature of China's future is taking shape. I
was in Shandong
to visit an ambitious, China-sized experiment in reducing energy use--and yes,
smog--that has grown out of a 20-year relationship between the Chinese
government and the Lawrence Berkeley National Laboratory. The project has the
ungainly name of the Top-1000 Energy-Consuming Enterprises Program, but it has
a simple rationale: China's
1,000 largest companies devour a third of the country's total energy budget.
Burning fuel costs money, creates smog-forming air pollutants, and releases
greenhouse gases into the air. Get companies to voluntarily use energy more
efficiently and you get a four-fer: lower energy consumption, more profitable
companies, less pollution, and fewer carbon emissions.
The results, so far, are impressive. The program started in
2006, and if current trends continue, by 2010 it could keep 450 million tons of
carbon dioxide out of the atmosphere. Even though China's emissions continue to rise,
450 million tons is a lot. Since 1997, the entire European Union has been
laboring mightily to reach its 2012 Kyoto
target of reducing its 1990 baseline emissions by 300 million tons.
Top-1000 also offers a peek beyond the stereotypes to see
how China
works today. The program has taken shape in an atmosphere of relative openness,
with international collaboration, and in a mash-up of market and command
economy that is full of tension, contradictions, and surprisingly, passion.
I observed all of this in action at a banquet to celebrate
the second anniversary of the program. At a hotel in Shandong's seaside city Yantai, the tables
were laden with quivering purple sea cucumber, abalone, braised pork, and more.
The diners demonstrated that policies are no longer made by men in windowless
gray rooms to the west of the Forbidden City: There were college professors,
energy experts, local and national officials, a self-identified propaganda
specialist, three scientists from LBNL, efficiency experts affiliated with the
Communist party leadership, cement plant operators, industry trade groups, and
Chinese representatives from the Bay Area-based Energy Foundation. All of them
played important roles in shaping the Top-1000 Program.
Everyone was smashed--or at least pretending to be--and
besotted with energy efficiency, a concept which gets so little respect in the
United States that it's often lumped in a sentence with Jimmy Carter telling
people to wear a sweater or Dick Cheney dismissing it as an empty gesture,
"a sign of personal virtue." The evening reached a Mad Hatter-style
crescendo with a toast from the head of Shandong's
Economic Development Commission, a slim, gregarious man in sports clothes. He
raised his glass: "My heart is filled with so much passion for energy efficiency
that I need to drink more just to lower my blood pressure!"
Actually, China
has had an on-again, off-again love affair with energy efficiency over the
course of three decades. When Deng Xiaoping sat down to engineer a quadrupling
of China's
GDP in 1978, his advisors said that no country in history had developed without
increasing energy use faster than GDP. He'd need four to six times the energy China was then
using, they told him--a daunting concept for a poor treasury and shrimpy
infrastructure. Some advisors counseled constraining growth, but a group of
academics proposed eliminating wasted energy and encouraging efficiency to hold
the line on energy growth.
Anything a command economy could do, China did,
including declaring a National Energy Efficiency Week each year. If a company
exceeded its allowance, its supply was sometimes simply cut off. A company that
was good at becoming more efficient might be paradoxically singled out for
greater improvements, a phenomenon called "whipping the fast ox."
Quotas, standards, regulations, incentives, contests, money for investments,
and a countrywide network of training centers with 7,000 employees--they tried
everything. And by 1988, they'd made history, by severing the relationship
between development and energy. Energy demand had grown at half the speed of
GDP.
That continued until 2002, when all hell broke loose. As the
economy grew dramatically and the old energy quotas and efficiency programs
were discarded, China's
energy needs exploded, as did greenhouse gas emissions. China's
leadership took notice and announced that 2005's Five Year Plan required every
dollar of GDP be made with 20 percent less energy.
But this time around, China had become a curious hybrid
of market, command, and coercion. The government couldn't pull the plug or even
whip the fast ox. Instead, it turned into a Hello Kitty-esque omniscient
cheerleader, trying to influence energy use through incentives, endless news
reports, and even a comic book.
This new regime is off to a rocky start and insiders
privately told me that the Five Year goal is running behind. But the Top-1000,
based on voluntary agreements between government and industry, is turning in
impressive results. In 2006, the program alone accounted for two-thirds of China's
efficiency improvements and by 2007, when the country was making improvements,
the Top-1000 still represented half the total. Almost overnight, the program
has become a model that has been replicated far beyond the initial 1,000
companies.
The banquet in Yantai ground on, and more dishes arrived:
clam and corn soup, boiled dumplings, steamed dumplings, a nostalgic kind of
corn bread, noodle soup-a flood of food, alcohol, and toasts. The lantern-jawed
man from the National Development and Reform Commission, the policy arm of the
Communist Party, stood up and made a toast to solving global warming.
Eventually, an older woman, less than 5 feet tall, and dressed in the old
bureaucrat's style of a plain floral shirt and trousers, made her way to the
table occupied by colleagues Christina Galitsky, Zhou Nan, and Lynn Price, a
research scientist from LBNL's Environmental Energy Technologies Division who
has been working in China since 1999. "A toast," the woman said
raising her glass to Price, "from the Chinese Cement Industry."
Down-to-earth and quick to laugh, Price raised her glass
with a broad grin even before Zhou finished translating the toast. As the woman,
Zeng Xuemin, the Standing Vice President of the Chinese Cement Association
continued her rounds at other tables, Price chortled. "The Chinese cement
industry--that's big!"
China
makes half the world's cement, emitting 540 million tons of CO2 last year. This
huge opportunity to reduce China's
emissions has kept Price and her colleagues commuting to China (and
attending a lot of banquets) for nearly ten years. "The problems are
enormous but the potential is enormous too," Price explained later. But
Zeng's improbable toast speaks to another reason to work in China. "In
the United States there's
often pushback [from industry that does not invite efficiency standards or
limits on greenhouse gas emissions] but in China the doors are wide open. It
feels like we can make an impact here because we're welcome."
Earlier that day, I had watched the LBNL crew introduce a
computerized tool called BEST to cement engineers from Shandong,
where 15 percent of China's
cement-more than the entire U.S.
production--is made. The tool (designed at Berkeley) allows engineers to compare the
energy use of processes in their plants to the most advanced international
manufacturers. And because more than a quarter of the equipment in Chinese
cement plants is estimated to be outdated, the tool also offers suggestions for
upgrades.
Industrial energy efficiency is a hidden art, concealed in
kilns, pipes, motors, blowers, and buried deep in balance sheets, but it has
enormous potential. In 1999, when Chinese officials asked LBNL to collaborate
on a long-term project to improve the country's industrial efficiency, Price
jumped at the opportunity. "In industry, you can improve energy efficiency
by 10 or 20 percent in a few years," she said, noting that in China industry
accounts for 70 percent of total energy use. "Wouldn't that be easier than
talking everyone into changing their light bulbs?"
The program started modestly, with the Chinese partners
asking LBNL to help analyze industries and provinces to see which were ripe for
improvement. "It was the Chinese partners' job to figure out what to do,
and it was our job to show them what's done around the world," Price said,
explaining that the model of collaboration between the lab and Chinese partners
over the years has focused on the lab's "adding value," without
favoring policies.
In 2003, the Chinese partners decided to do a pilot program
to reduce energy intensity in two Shandong
steel plants. LBNL offered technical expertise, and policy perspective as well.
The team ended up emulating a Dutch program that found that voluntary
agreements between factories and government lead to quicker, and cheaper,
increases in energy efficiency. By 2005, it appeared that the voluntary
agreements had improved energy intensity at the two Shandong steel mills by 9 percent.
Beijing
was pleased, and started casting about for ways to scale up. In late 2005,
Peking University professor Wang Xuejun, got a call asking him to look at his
databases and see what would happen if the voluntary agreements were applied to
more companies. He sat down with Zhang Ruiying, a briskly efficient government
engineer. They combed the database to see whether the country's top 1,000
energy users--including steel, chemicals, electrical generators, coal mines,
and cement--could cut the equivalent of 100 million tons of coal by 2010. The
answer was yes.
In April of 2006, the program was announced as a national
priority, and by August, Lynn Price heard from an official that 998 companies
had already signed those voluntary agreements.
I caught up with Zeng Xuemin, the diminutive representative
from the China Cement Association who'd offered a toast to Price. She spoke
with determined optimism about the cement industry leaving behind its old dirty
image to use only recycled materials and second-hand waste heat from power
plants. Having participated in one economic miracle, she seemed driven to form
another, this one with green characteristics.
But can China
really pave its way to prosperity with recycled resources and energy
efficiency? Despite years of work, China still needs about twice as
much energy to create a dollar of GDP as the global average. For comparison,
energy intensity in the United States
is one third of China's.
Japan requires less than a
sixth of the energy China
requires per dollar of GDP. China
has much to gain by embracing efficiency, which not only reduces costs and
emissions, but also makes the country more competitive.
To get a better idea of how industry viewed the Top-1000
Program, in July of 2008 I visited one of the steel mills that participated in
the pilot project. The Shandong Iron and Steel Group is a two-hour ride from
the capital through mountains and steeply terraced green fields. The plant
looms over a small chaotic city, where a local bank advertises in English:
Accompanied by sincere win-win tomorrow.
At Shandong, one of China's most
advanced steel plants, energy efficiency has been a win-win proposition:
reducing pollution while increasing profits. Shandong's lead efficiency engineer is a
tall woman named Liang Kaili, who was wearing the company's blue uniform shirt
with her long hair pulled back in an efficient pony tail, along with trousers
containing sparkly lace insets and high heels. She said she was wary of the
voluntary agreements when she first heard of them but was impressed when she
traveled to see the Dutch steel mill with Price. When Shandong signed its agreement in 2003, LBNL
provided international experts.
Government pressure, in the form of tying efficiency to
advancement, was key to making managers receptive to Liang's suggestions.
"I didn't have to convince them," said Liang. However, once the new
equipment began reducing energy costs, government pressure became an
afterthought. "Productivity increased while energy use was reduced and
pollutants were reduced," Liang explained. "The investment was very
profitable."
The extraordinary flow of resources into the plant is
obvious on a quick tour. Shandong looks like
an industrial amusement park in contrast to America's century-old steel plants
that after decades of shrinking workforces, are sprawling mazes of rusty pipe,
old brick buildings, and potholed access roads. Shangdong, compressed into 15
neat kilometers, with piles of rubble contained behind decorative walls, could
have been landscaped by Disney. Faux rock gardens decorate retaining walls;
four colors of hedges stand next to a salute of flags around the blast furnace;
trees and pink flowers form a screen in front of the state-of-the-art combined
cycle gas turbine. Landscaping, of course, doesn't reduce pollution, but it
does speak to the huge amount of money flowing into China's infrastructure industries
right now.
Unfortunately, the fact that energy efficiency upgrades are
often profitable while providing environmental benefits doesn't guarantee that
they'll get made. The United
States is a stunning case in point. LBNL's
own analysis has shown that American industry could profitably recycle its own
waste byproducts, including heat, gases, and pressure, to reduce the national
carbon footprint by 20 percent. What's more alarming is that these missed
opportunities to capture efficiency add up to a stunning $50 billion in lost
potential profits to American companies, according to figures from the McKinsey
Global Institute.
And that's where government pressure comes in. Shandong Province
is now in the sixth phase of implementing a province-wide energy efficiency
plan targeting 1,000 companies in Shandong
as well as 100 large schools and hospitals.
China's
ability to commit administrative resources to scale projects rapidly is, in a
sense, a natural resource. "The project has been copied and it's had a multiplier
effect," said Jiang Lin of the Energy Foundation's China office based in San Francisco. "There's a huge
opportunity for the United States
and China
to work together on the knotty problems of energy and carbon. If the United States can help as a solution provider, China has
enormous human capital. Look at automobile fuel economy standards. They were
developed in the United States
and met with resistance, but China
adopted them with great enthusiasm."
Although there is no explicit penalty for failing to hit the
target, and no explicit reward for passing it, last year the companies in the
Top-1000 Program reportedly exceeded their targets by 190 percent. This is, on
the face of it, great: China
emitted more than half of the world's new greenhouse gas emissions between 2002
and 2006, and without huge changes in direction, energy use is projected to
double by 2020. But anyone hearing of the Top-1000's achievements is likely to
look up at China's
glowering sky, cough, and wonder if they're true. Are they so much data smog?
This is a subject of intense interest to architects of the
Top-1000 Program, and in the days following the banquet, they gathered in the
conference room of the Yantai hotel to listen to hours of rapid-fire
presentations. Some presenters engaged in predictable "happy talk,"
claiming that their provinces reduced energy intensity by 25 percent in a
single year. Despite the absurdity of this claim, no one laughed. Others,
however, delivered scathing, detailed criticisms. "The reports are too long
but with useless stuff and the analysis of data is incomplete. The companies
are passive rather than active as if doing homework assigned by teachers,"
said one, according to the translator. No one laughed at that either.
The conference's showstopper came during a comment period
when a rotund bureaucrat in thick glasses with a comb-over hairstyle and a
swagger stood to speak. "We've been doing this for two years, but it's a
typical situation: We have to shoot first before you set the target." The
crowd of assembled bureaucrats roared with laughter. Because the government can
enact policies quickly, they often do--hoping to fix problems (and targets)
afterwards.
Behind the madness, there is a sort of method. While the United States is inclined to postpone action
until a plan is in place, China
seems to prefer to start acting and sort out the details later. More than that,
ambiguity may serve the government's interests in a way that could only be
possible at this time in China's
history. Jiang Yun, an engineer who described her job as "propaganda"
for the China Energy Conservation Association, told me she initially fretted
that the government was "reluctant to be the hammer," and it set
targets for Top-1000 companies too low. In the end, though, companies exceeded
targets because they were, in her words, eager to please the government-partly
to avoid future regulation or punishment.
Off to the side, sotto voce, a national industrial energy
expert offered a grimmer assessment. "Some companies have no ability to
meet the requirements or do the audits to reach the goal so they try to supply
some documents to keep a good relationship with their local government."
He blamed the government-led culture of Great Leapism, named after the
disastrous 1958 experiment in steel production that resulted in environmental
degradation and famine. "Now the government is using the phrase 'Great
Leap Development'." The usually cheerful man seemed profoundly depressed,
"We can't really do anything with a Great Leap."
As the afternoon wore on, the giant crystal chandelier in
the hotel's conference room started to remind me of a sparkly, upside-down
roulette wheel. And the Top-1000 Program, with its risky data, precarious
achievements, and its blow-on-the-dice Great-Leapism seemed nothing less than
an epic bet on whether China
can continue to grow or whether it will be forced to slow down, risking social
and political turmoil. Another official voices fears to me in an empty room
near the presentations. "China
is the world's factory. We can't reach our growth targets because of limits in
the environment and energy supply. We need to change our ideas, our economic
structure, and the mix of industries."
Is the Top-1000 really a model for the kind of change China needs?
Possibly. And honestly, if China
doesn't find a way to make green profits then we're all in trouble. But there's
reason to believe that China
will pull off a Modest Leap, which would be extraordinary in itself. For one
thing, it has the potential to change the path of the developing world towards
one that is less resource intensive. A recent McKinsey report found that if
developing countries invest in current energy efficient technology, they can
profitably reduce their consumption by 22 percent of projected needs by 2020,
but it will require a push from governments.
And while I'd gone to China
to see what was happening in Shandong, I ended
up thinking a lot about the Top-1000's implications for the United
States.
Decades of policies favoring cheap energy have allowed U.S. industry
to compete with only incremental gains in energy efficiency. If China's
Top-1000 succeeds on the scale that China is hoping for, U.S. industry
will have to change
its strategy to compete. Traditional American barriers between
government and
industry, regulators and the regulated may need to be torn down, to
create
something more cooperative and flexible. Something oddly, more like
China.
As it turned out, while I was in China,
California's
Public Utilities Commission announced an industrial energy efficiency program
based on voluntary agreements between industry and the regulator. When Lynn
Price got the news she ran off to find Jiang Yun, the propagandist, to see if
she might consider doing a fellowship at LBNL, teaching Californians how China gets the
word out.
As Jiang nodded her head enthusiastically, it struck me that
optimism is a powerful natural resource.
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